乘用车白车身铝合金压铸结构件及材料应用研究进展Progress of the Application Research on Aluminum Structural Die Castings and Materials for Passenger Car Body-In-White
史宝良,刘旭亮,孙震,姜发同,郭秋彦
摘要(Abstract):
针对汽车行业内铝合金压铸结构件及大型一体式真空高压压铸结构件开发技术需求的日益增加,行业内在白车身压铸铝合金结构件及相应铝合金材料具体应用方面缺乏较为系统性的研究。阐述了典型车企在乘用车白车身铝合金压铸结构件方面的开发及应用情况,分析和展示了相关铝合金压铸结构件的典型应用部位及特征,同时重点分析了真空高压压铸铝合金结构件用各牌号铝合金材料特点、性能和应用现状,并展望了车身铝合金压铸结构件开发、材料选择等方面的发展趋势。
关键词(KeyWords): 白车身;压铸结构件;铝合金
基金项目(Foundation):
作者(Author): 史宝良,刘旭亮,孙震,姜发同,郭秋彦
DOI: 10.19710/J.cnki.1003-8817.20220137
参考文献(References):
- [1]沈长海,张文浩,王纳新.新能源汽车材料与涂装Benchmark分析[J].汽车实用技术, 2018(21):265-267.
- [2] VADIRAJ A, ABRAHAM M, BHARADWAJ AS. Trends in Automotive Light Weighting[M]. In:Gokhale A, Prasad N, Basu B(eds)Light weighting for defense, aerospace,and transportation. Springer, Singapore, 2019:89-102.
- [3]王传青.白车身前端结构—材料—性能一体化轻量化多目标协同优化设计[D].长春:吉林大学, 2016.
- [4] TAUB A I, LUO A A. Advanced Lightweight Materials and Manufacturing Processes for Automotive Applications[J]. Materials Research Society, 2015(40):1045-1053.
- [5]罗爱华,ANIL K SACHDEV,BOB R POWELL.汽车轻量化先进铸造技术[J].铸造, 2011(60):113-119.
- [6]卢宏远,卢敏,宋青,等.汽车结构件的压铸[J].特种铸造及有色合金, 2012(32):251-254.
- [7]张顺,鲁后国,阚洪贵.高真空压铸铝合金车身应用部位推荐研究[J].汽车实用技术, 2021(1):161-163.
- [8] European Aluminium Association. The Aluminum Automotive Manual:Applications-Car body-Body tructures[EB/OL].(2022-9-15)[2022-5-25]. https://european-aluminium.eu/media/1543/1_aam_body-structures.pdf.
- [9] PILSL R, SAMMER K. BMW 6 Series Gran Turismo[R].Euro Car Body:The beginning of a new journey, 2017.
- [10] EURO CAR BODY. BMW 6 Series GT[R]. 19THGlobal Car Body Benchmarking Conference Car body benchmarking data summary, 2017.
- [11] SAJE R. 2016 Cadillac CT6-Product Engineering[R].Euro Car Body, 2015.
- [12] RAWLING S. Jaguar I Pace Presenters today:Body Metrics&Performance[R]. Euro Car Body, 2018.
- [13] KALLAS M.K. Multi-directional Unibody Casting Machine for a Vehicle Frame and Associated Methods:US15874348[P]. 2019-07-18[2022-05-25].
- [14] MARTIN LEATH. The NIO ES8&ES6[R]. Euro Car Body, 2019.
- [15] ZOVI A, CASAROTTO F. Silafont-36, the Low Iron Ductile Die Casting Alloy Development and Application[J].La Metallurgia Italiana, 2007(99):33-38.
- [16] MARTIN HARTLIEB. Aluminium Alloys for Structural Die Casting[J]. Die Casting Engineer, 2013(5):40-43.
- [17] SIGWORTH G K. DONAHUE R J. The Metallurgy of Aluminum Alloys for Structural High-pressure Die Castings[J]. International Journal of Metal casting, 2021, 15(3):1031-1046.
- [18]李迎超,叶又,刘树文.新型真空高压压铸铝合金车身结构件的材料研发[J].上海汽车, 2016(5):58-62.
- [19] SILAFONT. An infinite wealth of properties[EB/OL].[2022-5-25] https://rheinfelden-alloys.eu/en/alloys/silafont/.
- [20] FRANKE R, DRAGULIN D, ZOVI A, Casarotto F. Progress in Ductile Aluminium High Pressure Die Casting alloys for the Automotive Industry[J]. La Metallurgia Italiana, 2007:21-26.
- [21] BEALS R, NIU X P, BROWN Z. Development of Advanced Aluminum Alloy for Structural Castings[M].Light Metals 2022, The Minerals, Metals&Materials Series, 2022:74-82.
- [22] JASON S, GRANT P, QUINLIN H, et al. Die Cast Aluminium Alloys for Structural Components. Patent Appl:2021/014177[P]. 2021-07-29[2022-05-25].
- [23] CASAROTTO F, FRANKE A J, FRANKE R. High-pressure Die-cast(HPDC)Aluminium Alloys for Automotive Applications[M]. Advanced materials in automotive engineering, Elsevier, 2012:109-149.
- [24]段宏强,韩志勇,王斌.汽车结构件用非热处理压铸铝合金研究进展[J].汽车工艺与材料, 2022(5):1-6.